Rebuilding the C6 Transmission
1. Place the transmission case in a holding
fixture.
2. Tap the low-reverse piston into place in the
case with a clean rubber hammer.
3. Install the low-reverse clutch spring retainer
assembly and retainer assembly in the clutch piston.
4. Hold the one-way
clutch inner race in position and install the attaching bolts. Tighten
bolts to 18-25 ft. lbs.
5. Place the transmission case on the bench
with the front end facing downward.
6. Position the parking gear thrust
washer and the gear ont he case. Do not restake the thrust washer.
7.
Position the collector and tubes in place on the rear of the case. Install
the attaching bolts and tighten to 12-16 ft. lbs.
8. Install the output
shaft, and governor as an assembly. (You can leave the governer off
i f you are running a manual valve body, it just servers as extra rotating
weight!)
9. Place a new gasket on the rear of the transmission case.
Position the extension housing on the case and install the attaching
bolts. Tighten the attaching bolts to 25-35 ft. lbs.
10. Place the transmission
case in the holding fixture.
11. Coat new gasket with pretoleum jelly
and position on the servo cover.
12. Position the srevo spring on the
piston rod.
13.Insert the servo piston rod in the case. Install the
servo cover with the attaching bolts, making sure that the identification
tag is in place. Tighten the attaching bolts to 14-20 ft. lbs.
14. Align
the low-revers clutch hub and one-way clutch with the inner race at
the rear of the case. Rotate the low-reverse clutch hub clockwise while
applying pressure to seat it on the inner race.
15.Install the low-reverse
clutch plates, starting with the wave plate next to the piston and following
with steel and friction plates alternately. Retain them with pretroleum
jelly. If new composition plates are being used, soak them in clean
transmission fluid for 15 minutes before installation (I would recommend
overnight!). Install the pressure plate and the snap ring. Test the
operation of the low-reverse clutch by applying air pressure at the
clutch pressure apply hole in case (its the 2nd one over with the hump
on the top of it).
16. Install the reverse planet ring gear thrust washer
and the ring gear and hub assembly. Insert the snap ring in the groove
on the output shaft.
17. Assemble the front and rear thrust washers
onto the reverse planet assembly, retain with petroleum jelly. Insert
the assembly into the ring gear and install the snap ring.
18. Set the
revers-high clutch assembly on the bench, with the front end facing
down. Install the thrust washer on the rear end of the revers-high clutch
assembly. Retain the thrust washer with petroleum jelly and insert the
splined end of forward clutch into the open end of the reverse-high
clutch with the splines engaging the direct clutch friction plates.
19. Install the thrust washers and retain them with petroleum jelly,
on the front end of the forward planet ring gear and hub. Insert the
ring gear into the forward clutch.
20. Install the thrust washer on
the front end of the forward planet assembly. Retain the washer with
petroleum jelly and insert the assembly into the ring gear. Install
the input shell and sun gear assembly.
21. Install the revers-high clutch
assembly, forward clutch assembly, forward planet assembly and drive
input shell, and sun gear as an assembly into the transmission case.
22. Insert the intermediate band into the case around the reverse-high
clutch drum. Install the strus and tighten the band adjusting screw
sufficiently to retain the band.
23. Place a selective thickness bronze
thrust washer on the rear shoulder of the stator support and retian
it with petroleum jelly. If the end play was not within specification
when checked prior to disassembly, prelace the washer wit one of proper
thickness. Using two 5/16 inch bolts three inches long, make two alighment
sutds. Cut the heads from the bolts and grind a taper on the cut end.
Temporarily install the two studs opposite each other in the mounting
holes of the case, being careful not to damage the large seal on the
outside diameter of the pump housing, (removing the aligning studs).
Install six of the seven bolts and tighten to 16-30 ft. lbs.
24. Adjust
the intermediate band and install the input shaft with the long splined
end inserted into the forward clutch assembly. (Tighten the square screw
all the way down, then back out 1 and 1/2 turns. Hold the square screw
and use a box end wrench to tighten the lock nut down.)
25. Using a
dial indicator check the endplay of the input shaft, different books
will give you different numbers, but .008 -.052 is ballpark. Install
the seventh pump mounting bolt and tightne to 16-30 ft. lbs.
26. Install
the main control valve body on the case, making sure that the levers
engage the valves properly and tighten the attaching bolts to 95-125
in. lbs. Install the primary throttle vavle, rod, and the vacuum diaphragm
in the case. Tighten the diaghragm attaching bolt to 12-16 ft. lbs.
27. Install a new pan gasket and the pan. Tighten the bolts to 8-12
ft. lbs.
28. Install the converter assembly.
29. Install the transmission in the vehicle.